I've not posted in a couple weeks, but there is a good reason.
My wife was diagnosed with a serious heart condition, which required surgery. All went as projected, and she is now home recuperating. It will be a fairly long process, but the prognosis is good.
So, please hang in there with me and don't go away because I'm a little tardy in sharing more creations or ideas.
Thursday, March 29, 2012
Wednesday, March 21, 2012
Tuesday, March 20, 2012
Marv's Idea of the Blues
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I was pleasantly surprised a couple days ago, when I received a note from my 'old' friend Marv.
He writes occasionally, but most of the time it is to share political crap that is so far right that I have to turn around to read it.
But, I just smile when I read the garbage Marv sends, because he has a great sense of humor and shares some really funny shit some times. And, besides, he's my friend.
We've been buddies for more than fifty years, although we lost track of each other for a long time. He was amassing a dynasty of barber shops on the left coast, and I was running like hell on the corporate fast track, to stay ahead of the wave. Marv cut the best flattop west of the Mississippi! I could tell some wild stories about our youth, but what happens in the barber shop, stays in the barber shop.
We reconnected a while ago, thanks to my other friend Jim, who recently passed away. RIP, Jim.
Marv knows I build cigar box guitars, and a short time ago he asked me to create a guitar for his grandson. I guess that got him to thinking about music, 'cause in his recent missal, he shared a poem that will soon become the lyrics for my latest blues tune.
I goes something like this . . . .
Susie Lee done fell in love,
She planned to marry Joe.
She was so happy 'bout it all,
She told her papa so.
Papa told her, Susie gal,
You'll have to find another.
I'd just as soon yo' mama don't know,
But, Joe is yo' half brother.
So Susie put aside her Joe,
And, planned to marry Will.
But, after telling papa this,
He said, 'There's trouble still'.
You cannot marry Will, my gal,
And, please don't tell yo' mother.
But, Will and Joe, and several mo',
I know, is yo' half brother.
But, Mama knew and said, my child,
Just do what makes yo' happy.
Marry Will, or marry Joe,
'Cause, you ain't no kin to Pappy!
Thanks Marv, you da blues lyrics maven.
Will I Live To See 80?
I recently visited my primary health care doctor. After exhaustive lab tests, he proclaimed I was doing 'well' for my age. I just turned 71.
A little concerned about his comment, I couldn't resist asking him, "Do you think I'll live to be 80?"
He asked, "Do you smoke tobacco, or drink beer, wine or hard liquor?
"Oh, no!", I replied. "I'm not doing drugs, either!"
Then he asked, "Do you eat rib-eye steaks and barbecued ribs?" I said, "Not much!, my former doctor said that all red meat is very unhealthy!" "Do you spend a lot of time in the sun, like playing golf, boating, sailing, hiking, bicycling?" "No, I don't", I said.
He asked, "Do you gamble, drive fast cars, or have lots of sex?" "NO!", I said.
He looked at me and said, "Then really, why do you even give a shit?"
Tuesday, March 6, 2012
Slide Jig
For those of you who are inclined to make your own slides, this jig is the ticket.
Jan Westphal shared the idea on Cigar Box Nation, and I was so blown away by the simplicity of the construction, I had to share it with you.
John suggested I post this jig in "Special Tools" so here it is. Its just two pieces of wood joined by two hinges (?) and two brackets* to hold the Dremel. The cut off whell is a diamond coated 1.5" one. The bottle rests between two pieces of metal glued to the wood and the clamp at the right hand side holds everything on the table and functions as an end stop for the bottle, sort of.
I thought it helps to wrap cellotape around the bottle neck to prevent from too much chipping but it is still necessary to take lots of time and dont rush it - I need about 5 minutes for one cut - turning the bottle all the time and taking it very slowly with some nice laidback music in the background. If I press down too hard little pieces of glass are coming off which results in awful lot of grinding afterwards.
*can be found in hardware stores, used to fix water pipes onto walls
Jan Westphal shared the idea on Cigar Box Nation, and I was so blown away by the simplicity of the construction, I had to share it with you.
********
John suggested I post this jig in "Special Tools" so here it is. Its just two pieces of wood joined by two hinges (?) and two brackets* to hold the Dremel. The cut off whell is a diamond coated 1.5" one. The bottle rests between two pieces of metal glued to the wood and the clamp at the right hand side holds everything on the table and functions as an end stop for the bottle, sort of.
I thought it helps to wrap cellotape around the bottle neck to prevent from too much chipping but it is still necessary to take lots of time and dont rush it - I need about 5 minutes for one cut - turning the bottle all the time and taking it very slowly with some nice laidback music in the background. If I press down too hard little pieces of glass are coming off which results in awful lot of grinding afterwards.
*can be found in hardware stores, used to fix water pipes onto walls
Tuesday, February 28, 2012
'Sweet Tater Pan''
I have this nasty habit of plowing around through my wife's silverware whenever I need a special piece of hardware for a guitar. I've gotten away with 'borrowing' a spoon or two for tail stocks to hold strings, and the cake server I used for the tail stock on my bass 'Gutshaker' almost got me a hospital stay.
I didn't want to push my luck, so I made a visit to my favorite secondhand store in Delaware to see what they had in the form of silver plates or bowls that would work for a guitar body, and I found an honest-to-gawd Rogers silver plated serving bowl that is beautiful . . . for four bucks . . . I'm happy, my wife's ecstatic, and my doctor's missing the opportunity for a payday.
The 'Sweet Tater Pan' is a semi-hollow body, neck-through, four-string electro/acoustic with walnut neck, maple fretboard, silver plated serving bowl body, laminated poplar and maple upper body, paint can lid resonator, and walnut tail stock.
This was really a pretty simple build. The most labor intensive part was shaping the upper body resonator enclosure. I chose to make a circular, 3/4" wide, ring out of poplar, which is covered with a sheet of maple. The edges were rounded over for a smooth appearance and feel. Once this piece was finished, the pan was attached with small screws, to complete the body of the guitar.
I chose a rounded shape for the headstock to compliment the the body, and incorporated into the design a Montana centennial quarter I found by accident in my pocket. Just a little item to personalize the guitar, since I'm a native Montanan.
Instead of using the usual hardware for sound holes, I chose to design and cut a matched set of 'f'' holes into the surface. The circular paint can lid works well for a resonator, and it's readily available at the local paint store. The 'club'-shaped bridge biscuit is made from Spanish cedar and maple with enclosed Piezo transducer pickup, and it floats on the lid. The final artistic touch is the wood burned vine surrounding the resonator and sound holes. The nut and saddle are Corian.

Sound resonates very well when played acoustically. I expected the tone to be a bit 'tinney', but it is smooth and solid. And, it is really sweet kicked through an amp, thus the name.
I didn't want to push my luck, so I made a visit to my favorite secondhand store in Delaware to see what they had in the form of silver plates or bowls that would work for a guitar body, and I found an honest-to-gawd Rogers silver plated serving bowl that is beautiful . . . for four bucks . . . I'm happy, my wife's ecstatic, and my doctor's missing the opportunity for a payday.
The 'Sweet Tater Pan' is a semi-hollow body, neck-through, four-string electro/acoustic with walnut neck, maple fretboard, silver plated serving bowl body, laminated poplar and maple upper body, paint can lid resonator, and walnut tail stock.
This was really a pretty simple build. The most labor intensive part was shaping the upper body resonator enclosure. I chose to make a circular, 3/4" wide, ring out of poplar, which is covered with a sheet of maple. The edges were rounded over for a smooth appearance and feel. Once this piece was finished, the pan was attached with small screws, to complete the body of the guitar.
I chose a rounded shape for the headstock to compliment the the body, and incorporated into the design a Montana centennial quarter I found by accident in my pocket. Just a little item to personalize the guitar, since I'm a native Montanan.
Instead of using the usual hardware for sound holes, I chose to design and cut a matched set of 'f'' holes into the surface. The circular paint can lid works well for a resonator, and it's readily available at the local paint store. The 'club'-shaped bridge biscuit is made from Spanish cedar and maple with enclosed Piezo transducer pickup, and it floats on the lid. The final artistic touch is the wood burned vine surrounding the resonator and sound holes. The nut and saddle are Corian.
Sound resonates very well when played acoustically. I expected the tone to be a bit 'tinney', but it is smooth and solid. And, it is really sweet kicked through an amp, thus the name.
Monday, February 27, 2012
All A Fella Needs to Know About Having Stones
Passing a kidney stone is not quite as simple as the old kidney dropping them by the sack full.
Leading up to my birthday, I celebrated last weekend with a great dinner with my son and family, topped that off viewing a superb stage presentation by the Peking Acrobats. Life was good.
Then things started going to hell in a hand basket..
Monday last (my birthday) no less, I commenced to feel sharp pains in my lower abdomen, not my back where kidney pain is supposed to originate. Being the anti-sawbones guy that I am, I suffered through what I thought was minor indigestion. It persisted throughout the night and into the next day. I had had enough of the deal, so off we went to the hospital emergency room for treatment.
Have you ever been to an emergency room? No? Well, do yourself a favor and call your rancher buddy and have him shoot you, it will be less painful!
We arrived Tuesday at the ER at eleven o'clock (p.m.) and I was whisked in right away for an EKG and blood work. Wow, this is going to be good. But, that's where things started to break down (not my kidney stones, though). After being sent back to the waiting area, where kids were screaming, parents whining, sick folks moaning, and waiting patients bitching (why do they call them patients? (There is nothing patient about most of them.) I waited, and waited, and waited. Finally, after several hours, the pain subsided, and I said to hell with it, and left the ER. We got home at three in the morning.
I didn't realize this is the nature of kidney stones. They move just enough to fool you into thinking that things are improving, when all of a sudden, they stop the journey and all hell breaks loose, again, and again, and again.
This persisted until six o'clock Wednesday evening, when I once again headed for the ER. This time I waited to be seen -- at midnight, no less. More kids, parents, sick folks, and 'patients'. Finally, I saw a doctor, and after enough poking, probing, Xrays, and CT scans, he decided I had a 4mm kidney stone (isn't that a comfortable looking little critter?) lodged in the plumbing and that it would pass at some point. He juiced me up with an injection of Morphine, and sent me home (at five in the morning) with a saddlebag full of other stuff, from Flomax to Hydrocodone. As long as I stayed medicated, I was good to go the four-hundred meters, but the stone, she did not pass.
Fortunately, I had a regular Dr. appointment on Friday morning. I went in feeling as shitty as I did Monday, and my sawbones took one look, called his urology buddy and within a couple hours I was back in the hospital being prepped for surgery.
A nurse told me to undress completely and put on the gown she tossed at me. Geez, that was a hoot! She said, "the ties go in the back". Well, it was a little small and my ass was well exposed whenever I stood to walk, but that's probably better than if I'd have tied it in front. So much for maintaining dignity in the hospital.
If the pain of the kidney stone was not enough, the doc ran me through the whole surgical plan. He was going to go in through my peepee with a lighted wand all the way into the kidney to take a look around and to determine what he would do next.
GAWD! Isn't that enough?
If he could, he would remove the stone, but in any case he was going to insert a stint (a perforated wire) with curleeques on the ends, into the tube between the kidney and the bladder (where the stone had taken permanent residence) so that fluid would drain properly. OK. Then it dawned on me that the wire (the thing in the photo at the right) was also going in through my peepee. MY GAWD, what next?!
Well, I hit the table and once I regained my senses and the pain was gone, I realized how bad it really hurt. I think a person adjusts to the pain and doesn't realize after a while how intense it really is.
The stint must be removed at some point! Oh, No! And guess what, it went in under general anesthesia, which was painless, but he announced that it will come out in his office, while I'm awake. But, I get a little Lydocaine squirted up there to lessen the pain.
My gawd, is this torture or treatment?!
Leading up to my birthday, I celebrated last weekend with a great dinner with my son and family, topped that off viewing a superb stage presentation by the Peking Acrobats. Life was good.
Then things started going to hell in a hand basket..
Monday last (my birthday) no less, I commenced to feel sharp pains in my lower abdomen, not my back where kidney pain is supposed to originate. Being the anti-sawbones guy that I am, I suffered through what I thought was minor indigestion. It persisted throughout the night and into the next day. I had had enough of the deal, so off we went to the hospital emergency room for treatment.
Have you ever been to an emergency room? No? Well, do yourself a favor and call your rancher buddy and have him shoot you, it will be less painful!
We arrived Tuesday at the ER at eleven o'clock (p.m.) and I was whisked in right away for an EKG and blood work. Wow, this is going to be good. But, that's where things started to break down (not my kidney stones, though). After being sent back to the waiting area, where kids were screaming, parents whining, sick folks moaning, and waiting patients bitching (why do they call them patients? (There is nothing patient about most of them.) I waited, and waited, and waited. Finally, after several hours, the pain subsided, and I said to hell with it, and left the ER. We got home at three in the morning.
I didn't realize this is the nature of kidney stones. They move just enough to fool you into thinking that things are improving, when all of a sudden, they stop the journey and all hell breaks loose, again, and again, and again.
This persisted until six o'clock Wednesday evening, when I once again headed for the ER. This time I waited to be seen -- at midnight, no less. More kids, parents, sick folks, and 'patients'. Finally, I saw a doctor, and after enough poking, probing, Xrays, and CT scans, he decided I had a 4mm kidney stone (isn't that a comfortable looking little critter?) lodged in the plumbing and that it would pass at some point. He juiced me up with an injection of Morphine, and sent me home (at five in the morning) with a saddlebag full of other stuff, from Flomax to Hydrocodone. As long as I stayed medicated, I was good to go the four-hundred meters, but the stone, she did not pass.
Fortunately, I had a regular Dr. appointment on Friday morning. I went in feeling as shitty as I did Monday, and my sawbones took one look, called his urology buddy and within a couple hours I was back in the hospital being prepped for surgery.
A nurse told me to undress completely and put on the gown she tossed at me. Geez, that was a hoot! She said, "the ties go in the back". Well, it was a little small and my ass was well exposed whenever I stood to walk, but that's probably better than if I'd have tied it in front. So much for maintaining dignity in the hospital.
If the pain of the kidney stone was not enough, the doc ran me through the whole surgical plan. He was going to go in through my peepee with a lighted wand all the way into the kidney to take a look around and to determine what he would do next.
GAWD! Isn't that enough?
If he could, he would remove the stone, but in any case he was going to insert a stint (a perforated wire) with curleeques on the ends, into the tube between the kidney and the bladder (where the stone had taken permanent residence) so that fluid would drain properly. OK. Then it dawned on me that the wire (the thing in the photo at the right) was also going in through my peepee. MY GAWD, what next?!
Well, I hit the table and once I regained my senses and the pain was gone, I realized how bad it really hurt. I think a person adjusts to the pain and doesn't realize after a while how intense it really is.
The stint must be removed at some point! Oh, No! And guess what, it went in under general anesthesia, which was painless, but he announced that it will come out in his office, while I'm awake. But, I get a little Lydocaine squirted up there to lessen the pain.
My gawd, is this torture or treatment?!
I Miss You Buddy!
James "JD" Dalbec
| Visit Guest BookCremation has taken place and graveside services will take place at a later date. Schnider Funeral Home is handling arrangements.
JD was born Aug. 11, 1939, in Butte, to Vernon and Elaine (Collins) Dalbec. He attended school in Lewistown, Great Falls and Shelby. JD was a pitcher with the American Legion Baseball All-Stars and attended Brown Institute in Minneapolis, Minn. He served in the U.S. Army from 1957 - 1962.
He worked in radio in Libby, Anaconda, Shelby and Great Falls, and in TV in Great Falls. He was a sports fan and active in organizing the Steinhaus softball tournaments for Special Olym-pics.
JD is survived by his brothers, Joe (Geraldine Gunlickson) Dalbec of Miles City, and Keith (Patricia Nichols) Dalbec of Hendersonville, N.C.; sister Maryann (Greg) Axtman of Can-yon Ferry Lake; special uncle and aunt Floyd and Floy Collins of Butte; nieces Shannon of Miles City, and Kim Claasson of Boze-man; nephews Richard Pacot of Billings, Tim Dalbec of Parker, Colo., Dustin Axtman of New York City, Darak Axtman and Marchelle Springer of Bozeman, and Ashley Axtman of Missoula; eight grandnieces and nephews; and many cousins.
Memorials are suggested to Montana Highway Patrol Hope Project, PO Box 5927, Helena, MT 59604.
Condolences may be posted online at www.schniderfuneralhome.com and/or www.gftribune.com/obituaries
Sunday, February 12, 2012
CBG Tools -- Set Up Your Shop
Purists will tell you the only 'real' way to build a cigar box guitar is with hand tools. Progressive builders like the speed associated with the use of power tools. And, then there are the moderates like me, who think a combination is the way to go. It is really up to the person creating the instrument, and in my opinion there is no right or wrong way, which conforms to the 'no rules' approach to our hobby.
My shop is small, so a tool combination fits my environment well, especially since it is a materials storage and assembly area as well. I've found that bigger isn't necessarily better. I'll share with you the list of tools I find suitable to my builds. It's not all inclusive, because it isn't necessary to list every screwdriver, clamp, pliers or cutter, or special tool . . . those items come as the result of individual creation and imagination. So, let's get started.
HAND TOOLS
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Files and Rasps -- The basic styles for me are flat, half round, and rat tail, in a variety of sizes. I like them for shaping necks and finishing any openings I cut for sound holes, etc. Rasps allow fast removal of material, and files work for the removal stage prior to sanding.
Sanding Blocks -- Necessary for preparing all surfaces for final finish. And, specialty blocks made for shaping fret boards make that job a lot easier.
Chisels -- Come in handy when shaping necks, finishing electronic part cavities and neck pockets.
Spoke Shaves and Block Planes -- Useful for shaping and leveling surfaces. A variety of block plane styles are available for rough work or final preparation, and spoke shaves work well for dressing the back of a neck.
Hand Saws -- I often use hand saws in my builds. A back saw and miter box for trimming pieces to the proper length. An Xacto saw for fine work that larger saws just do not accommodate. A special fret saw for cutting the slots in the fretboard. And, a coping saw for the fine opening in the top for sound holes.
Knives -- There are a number of occasions when a knife will do the job another instrument just cannot do, such as cutting cardboard templates. A utility knife, various Xacto blades, and my pocket knife come in handy on my bench.
Screwdrivers -- Don't forget to arm yourself with a variety of screwdrivers, both large and small, and of various point styles. You'll need the variety for everything from tuners to tailpieces.
Squares -- Three tools that I use often are the adjustable square, the engineer square, and the adjustable bevel gauge. They are great for marking saw cuts and for determining headstock angles. And, you'll find a dozen other uses when you get started on a CBG.
Drill Bits -- You will find that a broad variety of bits in many sizes are necessary. You will want a set of pilot point bits for general drill work; brad point bits for tuner openings and fretboard inlay, because they cut nearly flawless holes; Forstner bits for cutting holes that require a flat bottom and for removing wood initially from pickup and pot cavities, before dressing the openings with a chisel; and spade bits for work that does not require a precision cut -- I don't use these often, but there may be a time when you find them helpful.
Mallet -- I recommend the use of a small mallet (rubber or rawhide), whenever you are using chisels, or when you may be tapping hardware into position. Avoid using a hammer on your delicate work for obvious reasons.
Whetstone -- It is critical that bladed tools are kept sharp, and the best way to do this is by using a large (3" x 8") fine-grade stone, which sets securely in a wood tray for protection from damage. You can build the tray out of scraps, if the stone does not come with it. Numerous websites explain the proper manner for sharpening various tools.
Scratch Awl -- Use a scratch awl to make a depression at the exact points where you wish to drill holes. The small opening in the wood will act as a bit guide to assure accuracy. Also, use the awl for marking around templates which will serve as guide lines for sawing.
French Curves -- French curves, triangles, circle templates, and straightedges, are an essential part of your tool cabinet.
Straightedges -- Straightedges in a variety of lengths, are necessary for obvious reasons. The funky other tools will be priceless when you start applying the really cool designs floating around inside your head.
Pin Reamer -- A pin reamer is used primarily to shape the holes where strings are inserted into an acoustic guitar bridge and for the strap button, but they can also come in handy for other applications, like enlarging tuner holes, etc.
Caliper -- Using a digital Vernier Caliper is the most accurate way to measure thickness and depth of a hand carved neck. And, there is no better way to determine accuracy for precision drilling.
Clamps -- Essential to all aspects of CBG building, and never enough of them. My favorite is the quick grip, but I also use spring clamps in a variety of sizes. Use them for clamping stock on the drill press platform; attaching fretboards to necks; firmly holding rough-cut necks to the bench while doing rasp and file shaping; and a variety of other times when an object must be temporarily held in place. C-clamps can be used, but they are too awkward and bulky for me.
Third Hand -- This claw-limb assistant is a must when soldering wires. The arms are adjustable and easy to use. I don't use the magnifying glass, but I suppose there is something that it will come in handy for. I can attach it to my portable guitar assembly table with a carriage bolt, washer, and wing nut, whenever I'm soldering small parts and put it away when not in use, which make it the best four bucks I've ever spent at Harbor Freight.
Vice -- There are a variety of vice shapes, makes, and descriptions out there, which can add to the confusion, but I recommend a couple which will make your life enjoyable and easy. A basic bench mounted adjustable 4- or 6-inch metal jaw vice will do well for most metal and rough wood work, but when stabilizing guitar bodies, necks, etc., you will want something designed for that purpose, so keep that in mind. But, the vice you will find most useful is similar to the illustration to the right. It has larger and more narrow jaws to accommodate the sharp file angle necessary in shaping nuts and saddles. I found mine at Stewart-MacDonald.
Nut Files -- These are specialty tools designed to make grooves in nuts where strings ride. They come in a variety of sizes for the purpose intended and are available at suppliers like StewMac.
Fret Tools -- These tools and materials are also specialty items designed to make the job of fretting a guitar an easy and rewarding experience. A complete inventory of tools and parts needed in the effort is available at Stewart-MacDonald. Pick up their catalog, or give them a call for any assistance in determining your needs.
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Respirator -- You will be creating a great amount of wood dust,which is extremely dangerous to breathe, so while you're doing this, you should be wearing a respirator. The little white cotton masks are good for preventing pollen from getting inside your lungs, but they are not adequate for dust and fumes generated in the process of woodworking. So, invest in a good quality mask with replaceable filter inserts. You, your family, and your doctor will be pleased.
POWER TOOLS
Drill Press -- A drill press is essential for my shop. It is not only the easiest and most accurate way to drill tuner holes,but after I added a larger platform with an adjustable fence, it became a rotary sander whenever I need to finish the edge of longer pieces or the edges of sculpted headstocks, etc.
Soldering Iron -- I use two types of soldering irons. One is the conventional 30w wand, and the other is an adjustable wattage 'pencil' style that can also be used for wood burning images into my creations. If you need my thoughts on soldering, please see the 'How To' post on this site.
Table Saw -- I don't use my table saw a lot, but when I need to rip a larger piece of lumber into neck stock, or cut scarf joints, it works for me. Purists would say that hand saws are to only way to go, but for me the easy way is the best and most accurate, especially with the scarf jig I made.
Band Saw and Scroll Saw -- I use each of my specialty saws all the time, and I cannot imagine trying to cut sculpted headstocks or sound holes any other way. And, when cutting nut and saddle stock, bridges, etc., the scroll saw is the perfect.
Hand Drill -- Although I use my drill press for nearly all the basic needs, there are times when my hand drill does the job efficiently, and it is essential to my tool chest. I like it because it is small and easy to handle, but because it will accept a 3/8" bit shank, so I'm not confined to just small bits.
Belt/Disc Sander -- My bench model works great for shaping and smoothing pieces prior to the finish step.
Planer -- The bench planer is the tool that provides the versatility to be able to custom cut stock to the thickness desired, without wasting time searching suppliers for the inevitable 'lost cause' that just isn't available in mass produced lumber for box stores, and/or neighborhood lumber stores.
Router -- I don't use my router a lot, but when I need it to open or dress cavities in a solid guitar body or to carve out a channel for a truss rod, it is necessary to have around. And, the way I have it set up, I can use it either as handheld or table mounted.
Dremel Tool -- Because of its size and available attachments, the Dremel tool is the handiest little gadget in my tool box. Although, I like to do most of the finish work by hand, the Dremel allows me the option to do things the easy way, if I get lazy. The investment can be a bit pricey if you go with the 'big' model, but you can get by nicely with a basic version, and add only the attachments you will 'really' use.
Vacuum -- A broom and a dust pan will work, but the minimal investment in my ShopVac is the best use of forty bucks (on sale before Christmas at my local retailer) that I can think of . . . aside, from a couple cases of Heiniken. It makes cleaning up a mess about as enjoyable as it can be, and it makes my wife tolerate my hobby a lot more than the days of the broom.
My shop is small, so a tool combination fits my environment well, especially since it is a materials storage and assembly area as well. I've found that bigger isn't necessarily better. I'll share with you the list of tools I find suitable to my builds. It's not all inclusive, because it isn't necessary to list every screwdriver, clamp, pliers or cutter, or special tool . . . those items come as the result of individual creation and imagination. So, let's get started.
HAND TOOLS
.jpg)
Files and Rasps -- The basic styles for me are flat, half round, and rat tail, in a variety of sizes. I like them for shaping necks and finishing any openings I cut for sound holes, etc. Rasps allow fast removal of material, and files work for the removal stage prior to sanding.
Sanding Blocks -- Necessary for preparing all surfaces for final finish. And, specialty blocks made for shaping fret boards make that job a lot easier.
Chisels -- Come in handy when shaping necks, finishing electronic part cavities and neck pockets.
Spoke Shaves and Block Planes -- Useful for shaping and leveling surfaces. A variety of block plane styles are available for rough work or final preparation, and spoke shaves work well for dressing the back of a neck.Hand Saws -- I often use hand saws in my builds. A back saw and miter box for trimming pieces to the proper length. An Xacto saw for fine work that larger saws just do not accommodate. A special fret saw for cutting the slots in the fretboard. And, a coping saw for the fine opening in the top for sound holes.
Knives -- There are a number of occasions when a knife will do the job another instrument just cannot do, such as cutting cardboard templates. A utility knife, various Xacto blades, and my pocket knife come in handy on my bench.
Screwdrivers -- Don't forget to arm yourself with a variety of screwdrivers, both large and small, and of various point styles. You'll need the variety for everything from tuners to tailpieces.
Squares -- Three tools that I use often are the adjustable square, the engineer square, and the adjustable bevel gauge. They are great for marking saw cuts and for determining headstock angles. And, you'll find a dozen other uses when you get started on a CBG.
Drill Bits -- You will find that a broad variety of bits in many sizes are necessary. You will want a set of pilot point bits for general drill work; brad point bits for tuner openings and fretboard inlay, because they cut nearly flawless holes; Forstner bits for cutting holes that require a flat bottom and for removing wood initially from pickup and pot cavities, before dressing the openings with a chisel; and spade bits for work that does not require a precision cut -- I don't use these often, but there may be a time when you find them helpful.
Mallet -- I recommend the use of a small mallet (rubber or rawhide), whenever you are using chisels, or when you may be tapping hardware into position. Avoid using a hammer on your delicate work for obvious reasons.
Whetstone -- It is critical that bladed tools are kept sharp, and the best way to do this is by using a large (3" x 8") fine-grade stone, which sets securely in a wood tray for protection from damage. You can build the tray out of scraps, if the stone does not come with it. Numerous websites explain the proper manner for sharpening various tools.
Scratch Awl -- Use a scratch awl to make a depression at the exact points where you wish to drill holes. The small opening in the wood will act as a bit guide to assure accuracy. Also, use the awl for marking around templates which will serve as guide lines for sawing.
French Curves -- French curves, triangles, circle templates, and straightedges, are an essential part of your tool cabinet.Straightedges -- Straightedges in a variety of lengths, are necessary for obvious reasons. The funky other tools will be priceless when you start applying the really cool designs floating around inside your head.
Pin Reamer -- A pin reamer is used primarily to shape the holes where strings are inserted into an acoustic guitar bridge and for the strap button, but they can also come in handy for other applications, like enlarging tuner holes, etc.
Caliper -- Using a digital Vernier Caliper is the most accurate way to measure thickness and depth of a hand carved neck. And, there is no better way to determine accuracy for precision drilling.
Clamps -- Essential to all aspects of CBG building, and never enough of them. My favorite is the quick grip, but I also use spring clamps in a variety of sizes. Use them for clamping stock on the drill press platform; attaching fretboards to necks; firmly holding rough-cut necks to the bench while doing rasp and file shaping; and a variety of other times when an object must be temporarily held in place. C-clamps can be used, but they are too awkward and bulky for me.
Third Hand -- This claw-limb assistant is a must when soldering wires. The arms are adjustable and easy to use. I don't use the magnifying glass, but I suppose there is something that it will come in handy for. I can attach it to my portable guitar assembly table with a carriage bolt, washer, and wing nut, whenever I'm soldering small parts and put it away when not in use, which make it the best four bucks I've ever spent at Harbor Freight.
Vice -- There are a variety of vice shapes, makes, and descriptions out there, which can add to the confusion, but I recommend a couple which will make your life enjoyable and easy. A basic bench mounted adjustable 4- or 6-inch metal jaw vice will do well for most metal and rough wood work, but when stabilizing guitar bodies, necks, etc., you will want something designed for that purpose, so keep that in mind. But, the vice you will find most useful is similar to the illustration to the right. It has larger and more narrow jaws to accommodate the sharp file angle necessary in shaping nuts and saddles. I found mine at Stewart-MacDonald.
Nut Files -- These are specialty tools designed to make grooves in nuts where strings ride. They come in a variety of sizes for the purpose intended and are available at suppliers like StewMac.
Fret Tools -- These tools and materials are also specialty items designed to make the job of fretting a guitar an easy and rewarding experience. A complete inventory of tools and parts needed in the effort is available at Stewart-MacDonald. Pick up their catalog, or give them a call for any assistance in determining your needs.
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Respirator -- You will be creating a great amount of wood dust,which is extremely dangerous to breathe, so while you're doing this, you should be wearing a respirator. The little white cotton masks are good for preventing pollen from getting inside your lungs, but they are not adequate for dust and fumes generated in the process of woodworking. So, invest in a good quality mask with replaceable filter inserts. You, your family, and your doctor will be pleased.
POWER TOOLS
Drill Press -- A drill press is essential for my shop. It is not only the easiest and most accurate way to drill tuner holes,but after I added a larger platform with an adjustable fence, it became a rotary sander whenever I need to finish the edge of longer pieces or the edges of sculpted headstocks, etc.Soldering Iron -- I use two types of soldering irons. One is the conventional 30w wand, and the other is an adjustable wattage 'pencil' style that can also be used for wood burning images into my creations. If you need my thoughts on soldering, please see the 'How To' post on this site.
Table Saw -- I don't use my table saw a lot, but when I need to rip a larger piece of lumber into neck stock, or cut scarf joints, it works for me. Purists would say that hand saws are to only way to go, but for me the easy way is the best and most accurate, especially with the scarf jig I made.
Band Saw and Scroll Saw -- I use each of my specialty saws all the time, and I cannot imagine trying to cut sculpted headstocks or sound holes any other way. And, when cutting nut and saddle stock, bridges, etc., the scroll saw is the perfect.Hand Drill -- Although I use my drill press for nearly all the basic needs, there are times when my hand drill does the job efficiently, and it is essential to my tool chest. I like it because it is small and easy to handle, but because it will accept a 3/8" bit shank, so I'm not confined to just small bits.
Belt/Disc Sander -- My bench model works great for shaping and smoothing pieces prior to the finish step.Planer -- The bench planer is the tool that provides the versatility to be able to custom cut stock to the thickness desired, without wasting time searching suppliers for the inevitable 'lost cause' that just isn't available in mass produced lumber for box stores, and/or neighborhood lumber stores.
Router -- I don't use my router a lot, but when I need it to open or dress cavities in a solid guitar body or to carve out a channel for a truss rod, it is necessary to have around. And, the way I have it set up, I can use it either as handheld or table mounted.
Dremel Tool -- Because of its size and available attachments, the Dremel tool is the handiest little gadget in my tool box. Although, I like to do most of the finish work by hand, the Dremel allows me the option to do things the easy way, if I get lazy. The investment can be a bit pricey if you go with the 'big' model, but you can get by nicely with a basic version, and add only the attachments you will 'really' use.
Vacuum -- A broom and a dust pan will work, but the minimal investment in my ShopVac is the best use of forty bucks (on sale before Christmas at my local retailer) that I can think of . . . aside, from a couple cases of Heiniken. It makes cleaning up a mess about as enjoyable as it can be, and it makes my wife tolerate my hobby a lot more than the days of the broom.
Thursday, February 9, 2012
Neck Strap
I mentioned that when I was shopping at the secondhand store, I spied a really cool item for a neck strap.
It looks like a belt some hippy chic may have worn, before she exchanged it for cash, etc.. If so, she would have been the local moonshiners delight when she waltzed into the bar with this baby strapped around her midriff.
Not designed or nearly long enough for a guitar strap. After polishing the chrome and stainless pieces, I added the notched leather straps at the ends, which fit securely over the buttons on the Crapocaster. And, it's just outrageous enough to fit the theme perfectly.
It looks like a belt some hippy chic may have worn, before she exchanged it for cash, etc.. If so, she would have been the local moonshiners delight when she waltzed into the bar with this baby strapped around her midriff.
Not designed or nearly long enough for a guitar strap. After polishing the chrome and stainless pieces, I added the notched leather straps at the ends, which fit securely over the buttons on the Crapocaster. And, it's just outrageous enough to fit the theme perfectly.
The 'Whoopin' Stick''
I saw a photo several weeks ago of a bed warmer turned into a single-string instrument. It was a pretty crude example of what I thought could be a really interesting 'allmosta guitar', so I started looking around for a similar item. My exploration took me to Craig's List first, nothing there, so I was off to eBay, where I found several, all in England, but the cheapest was $35US, and I'm not paying thirty-five-bucks for a brass can someone sticks hot rocks in to warm the sheets . . . that's more than some hookers were getting at the Superbowl to warm a bunk . . . which the nuns from Cleveland were talking about in their quest to save young women from creepy 'ol men. They were probably as successful in their game as the Patriots.
Browsing around a junk shop in Delaware (that's Ohio) last week, I discovered one of these nifty little things. It is brass with a curly shaped handle, really a half-handle, in that it was only a half-inch thick and rounded on one side only . . . weird, but if you've been to England you can understand . . . they have some strange customs, like driving on the 'other' side of the road, and calling french fries 'chips' . . . geez, no wonder we won the war. Otherwise, it was really cool looking.
I bought the thing (for two bucks --- that's $2.00). Gawd, I love America! Beat feet out of the place and for the next 45 minutes driving home, a plan emerged from inside my ghourd.
After unscrewing the brass can from the half-stick, I glued the stick to a walnut neck blank I use for my other guitars.
When the glue dried, I commenced to fit and shape the laminated neck to match the original design, but the headstock needed it's own treatment, which was a snap. It took me a couple hours to shape, rasp, file, drill and sand the neck to the final stage, before a finish coat was applied. While this was going on, I polished the can to a high gloss.
Once that was complete, I marked the nut and bridge positions, and also the 'key' fret (there are no frets) positions, secured the custom pieces to the 'new' stick, installed it in the can, complete with Piezo pickup, added strings, and voila, I gots me a real two-string 'whoop stick' tuned to open G.
These little brass cans with a stick for a neck are sometimes referred to as Lowebows or strumsticks, but I call mine a 'Whoopin' Stick', as in whoop ass, 'cause it turned out to be really fun to play and it beats hell out of fighting with a slide on a six-string. I've discovered that I am not that guy, and I never will be. Besides, that cool vibe should be left to the old Black guys who really know how to make a slide growl. Us white boys just don't have what it takes.
This turned out so well, I think I'll go back for the other two warmers the guy has. And, wait 'til you see pics of the cool thing I found for a neck strap at this store.
Browsing around a junk shop in Delaware (that's Ohio) last week, I discovered one of these nifty little things. It is brass with a curly shaped handle, really a half-handle, in that it was only a half-inch thick and rounded on one side only . . . weird, but if you've been to England you can understand . . . they have some strange customs, like driving on the 'other' side of the road, and calling french fries 'chips' . . . geez, no wonder we won the war. Otherwise, it was really cool looking.
I bought the thing (for two bucks --- that's $2.00). Gawd, I love America! Beat feet out of the place and for the next 45 minutes driving home, a plan emerged from inside my ghourd.
When the glue dried, I commenced to fit and shape the laminated neck to match the original design, but the headstock needed it's own treatment, which was a snap. It took me a couple hours to shape, rasp, file, drill and sand the neck to the final stage, before a finish coat was applied. While this was going on, I polished the can to a high gloss.
Once that was complete, I marked the nut and bridge positions, and also the 'key' fret (there are no frets) positions, secured the custom pieces to the 'new' stick, installed it in the can, complete with Piezo pickup, added strings, and voila, I gots me a real two-string 'whoop stick' tuned to open G.
These little brass cans with a stick for a neck are sometimes referred to as Lowebows or strumsticks, but I call mine a 'Whoopin' Stick', as in whoop ass, 'cause it turned out to be really fun to play and it beats hell out of fighting with a slide on a six-string. I've discovered that I am not that guy, and I never will be. Besides, that cool vibe should be left to the old Black guys who really know how to make a slide growl. Us white boys just don't have what it takes.
This turned out so well, I think I'll go back for the other two warmers the guy has. And, wait 'til you see pics of the cool thing I found for a neck strap at this store.
Tuesday, January 31, 2012
' The Crapocaster'
The suspense is over! You can now see what I created from the bed pan referenced in an earlier post.
A '50s style unused female bed pan in the original box' was found in a renovated house on Lake Erie, and it became the latest and most outrageous TotalRojo creation to date. This thing is so damn cool I want to sit on it! And, it sounds awesome through my amp!
A Fender Stratocaster neck, complete with tuners and string trees, is attached to a support beam with screws from the under side, just like the real deal, but they are hidden from view. The support beam is attached to the pan body with one visible bolt in front under the neck, and this is designed to serve as a strap knob as well. That's it, no other visible attachments. However there are two screws supporting the back of the beam to the pan body, but they are hidden under the bridge. Adorning the neck is the hand painted Crapocaster logo visible in the photo.
The shape of the pan lent itself to the unique design for the custom poplar wood scratch plate, which covers the opening of the pan. This turned out to be a really neat mini-guitar shape, which compliments nicely the over all guitar body design. It is attached to the main beam with screws hidden under the bridge as well.
All controls (single coil pickup, volume pot, tone pot, and output jack) are recessed into the underside of the scratch plate. A custom designed pickup enclosure was crafted from a discarded piece of Spanish cedar that came from one of the cigar boxes I used for a guitar some time ago. I keep all that stuff for future use, and you can see it comes in handy.
A Fender-style solid body bridge is attached to the scratch plate, hiding the attachment screws referenced above, and the bridge/string ground wire from internal electronics . . . gotta have that to eliminate hum from the amp.
I received a complimentary set of SIT (Stay In Tune) Power Wound extra light strings a while back, so I strung those on to see how they perform, and they are great. I like the lighter gauge strings on my guitars, 'cause there easier for my old fingers to move around.
And, last but not least, are the hand painted flames on the back of the pan. Base color of the flames is vermilion with a darker rust outline and with blue-green accents on the tips to make them come alive. I liked the clean look of the bare white pan, but I just had to lay down a few lines of flames to set this thing afire.
I hope you like it.
A '50s style unused female bed pan in the original box' was found in a renovated house on Lake Erie, and it became the latest and most outrageous TotalRojo creation to date. This thing is so damn cool I want to sit on it! And, it sounds awesome through my amp!
A Fender Stratocaster neck, complete with tuners and string trees, is attached to a support beam with screws from the under side, just like the real deal, but they are hidden from view. The support beam is attached to the pan body with one visible bolt in front under the neck, and this is designed to serve as a strap knob as well. That's it, no other visible attachments. However there are two screws supporting the back of the beam to the pan body, but they are hidden under the bridge. Adorning the neck is the hand painted Crapocaster logo visible in the photo.
The shape of the pan lent itself to the unique design for the custom poplar wood scratch plate, which covers the opening of the pan. This turned out to be a really neat mini-guitar shape, which compliments nicely the over all guitar body design. It is attached to the main beam with screws hidden under the bridge as well.
All controls (single coil pickup, volume pot, tone pot, and output jack) are recessed into the underside of the scratch plate. A custom designed pickup enclosure was crafted from a discarded piece of Spanish cedar that came from one of the cigar boxes I used for a guitar some time ago. I keep all that stuff for future use, and you can see it comes in handy.
A Fender-style solid body bridge is attached to the scratch plate, hiding the attachment screws referenced above, and the bridge/string ground wire from internal electronics . . . gotta have that to eliminate hum from the amp.
I received a complimentary set of SIT (Stay In Tune) Power Wound extra light strings a while back, so I strung those on to see how they perform, and they are great. I like the lighter gauge strings on my guitars, 'cause there easier for my old fingers to move around.
And, last but not least, are the hand painted flames on the back of the pan. Base color of the flames is vermilion with a darker rust outline and with blue-green accents on the tips to make them come alive. I liked the clean look of the bare white pan, but I just had to lay down a few lines of flames to set this thing afire.
I hope you like it.
'The Triangle'
A San Latano Requiem Maduro cigar box has become the body of a really cool three-string electro/acoustic slide guitar. I chose a full fretted red oak neck and maple fingerboard for the strings to dance over. A walnut laminate covers the headstock scarf joint, and Corian serves for the nut and saddle. Because of the inverted bevel design of the box top, the string action rides a little higher than usual to accommodate it. Black tuners were chosen to compliment the box color. It's a very basic design, nothing wild or strange, but it works very well with a slide . . . sounds good and fun to play.
Monday, January 30, 2012
What This May Become?
Just the other day, I was searching eBay for unusual objects and I ran across this old bed pan. It was offered for sale by a lady from northern Ohio, up by Lake Erie, who during remodeling an old home they bought, found this little beauty unused in the original box, from the fifties.
"What in hell will I do with a bed pan", I asked myself? Besides, it didn't have the ol' penis pipe that you see on most bed pans. That's because it for a female, my wife informed me. But, it looks a lot better without that goofy thing sticking out the back, or is it the front? Who cares, it sticks out, that's what I do know, and it doesn't look too cool.
All kinds of application possibilities were floating around inside my gourd when I saw this thing, so I had to have it, and for $4.49 it was areal bargain . . . have you ever priced these things on the retail floor? You can piss away fifty bucks in one pass. No pun intended.
What could this become?
It could be a hard hat for Newt. Perhaps a soup bowl for Mitt. How 'bout a brandy snifter for the Governor of Arizona, (if shes even knows what brandy is, those desert dwellers think Grand Marnier is Joe Arpaio)? Maybe a tea pot for the Tea Party. What about a yacht for Ron Paul, so the old buzzard can sail out of our lives? Geez, the possibilities are endless.
But, I got an idea that will knock your socks off. So, stay tuned and I'll share it soon.
"What in hell will I do with a bed pan", I asked myself? Besides, it didn't have the ol' penis pipe that you see on most bed pans. That's because it for a female, my wife informed me. But, it looks a lot better without that goofy thing sticking out the back, or is it the front? Who cares, it sticks out, that's what I do know, and it doesn't look too cool.
All kinds of application possibilities were floating around inside my gourd when I saw this thing, so I had to have it, and for $4.49 it was areal bargain . . . have you ever priced these things on the retail floor? You can piss away fifty bucks in one pass. No pun intended.
What could this become?
It could be a hard hat for Newt. Perhaps a soup bowl for Mitt. How 'bout a brandy snifter for the Governor of Arizona, (if shes even knows what brandy is, those desert dwellers think Grand Marnier is Joe Arpaio)? Maybe a tea pot for the Tea Party. What about a yacht for Ron Paul, so the old buzzard can sail out of our lives? Geez, the possibilities are endless.
But, I got an idea that will knock your socks off. So, stay tuned and I'll share it soon.
Sunday, January 29, 2012
Design & Decoration -- 'How To' for Cigar Box Guitar
Limitations associated with decoration for your CBG is in direct proportion to the expanse of your imagination . . . there really are no limits.
I will offer some suggestions for you to expand on, but if you really want to get a feel for what others are doing, go to http://cigarboxguitarsaustralia.ning.com/. The folks down under do some of the most outrageously cool designs you will lay an eye on.
So, what elements make up the basic CBG decorating possibilities? Not much that will get in the way of your creativity. And, some of it is optional.
* Headstock
* String trees
* Neck
* Fingerboard
* Cigar box body
* Neck cavity
* Sound holes
* Magnetic or Piezo pickups
* Control knobs
* Bridge & saddle
* Tail stock string retainers
* Resonator
Let's take a shot at items on the list, to see what design possibilities we can come up with.
Headstock -- The shape is usually an individually desired design, which looks good to the builder, and is only limited by size and tuner placement. It can be left plane without ornamentation, stained or painted, wood burned, or laminated
with wood, paper, plastic, etc., to individualize it. And the lamination can be in to form of artwork, logo, veneer to cover a scarf joint, etc. Small geegaws can be glued to the surface or inset to enhance the design. But, whatever you do, try to incorporate the headstock design into the overall guitar design, because the finished guitar will just look better.
String trees -- Trees can be in the form of commercially available pieces, or they can be the builder's own design. But, they can be made to look really cool on a headstock, as well as to be an effective way to keep the strings on the nut on a straight-neck guitar. Trees can be made from metal, wood, plastic, bone, or whatever else you as a builder finds acceptable. Use your imagination.
Neck -- The neck and headstock are obviously one piece, but the neck can be decorated as well. And, it can be shaped to fit your overall design. Will it be a through-body design or a bolt-on neck? Will you want it sculpted to feel slick when being played, or left with hard edges to give it a more rugged, funky look? Will is have a 'skunk stripe' to emulate some of the factory jobs? Will it be painted, stained or left a natural color? However you decide, try to once again keep the overall design in mind.Fingerboard -- Will it be fretted with the real thing, or will fret positions be marked with a line? Either way, a design can be inlaid, painted or laminated on the surface, or burned into it with an iron. The design can be as elaborate as you want it to be, or it can be as simple as fret position marks only.
The box -- All surfaces on the box can be used for special design, or the box can be left plain. But, whatever you decide is once again limited only by your creativity. So, let your imagination wander, or steal an idea or three from someone else's rig . . . don't worry, they got the idea from someone else, too. You can paint the box; glue on pictures or photos; apply decorations; add enhancements to change the shape; or you can step away from the cigar box and use something unconventional to make your creation stand out . . . how 'bout and oil can, and ammunition box, a toilet seat, or a bed pan? That aught to get your neighbors and in laws talking.
Neck cavity -- This is the opening on the leading side of the box, where the neck is inserted into the box. It is important to think about this when cutting the opening. You want it to look good, not just to be a hack job. And, even the most carefully cut opening can be enhanced with some form of decoration to surround it. Again, the design possibilities are endless.
Sound holes -- These are the openings in the box top, which are not only cute, but they are functional in that they let the acoustic sound escape the confines of the box. So the design should be carefully considered, not only to look good, but to function, too. They can be as simple as drilled holes left open; holes covered with metal decoration; screened from underneath; or as complex as openings designed so that small files and saws must be used to complete the design. Keep in mind that bigger is not necessarily better, when designing sound holes. Sound will bounce around quite nicely from a couple holes the size of a half dollar in the top of the average size cigar box.
Tail stock string retainer
The string retainer on my bass, the 'Gutshaker' is 'borrowed' from my wife's silverware collection. Well, what's a fella to do when he needs a special part to complete a CBG build? She was looking for it the other day, but I didn't have the courage to tell her it was now a piece of art on a guitar. It worked out perfect for what I had envisioned.
Resonator -- You can purchase a 'real' resonator, or you can get creative, it's your choice. But, for a CBG, I like the more imaginative approach, such a using a tuna can, a paint can lid, a license plate, a vintage hubcap, or my dog's stainless water bowl . . . the dog might get pissed, but a man's gotta do, what a man's gotta do, right.
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Following are a few more photos, which will show you the many possibilities for creating a really cool and playable instrument. The thing to always keep in mind is that, "There is no right or wrong" way to build a cigar box guitar.
If you want to see more photos of my guitars, go to the right-hand column of my blog and scroll down to the images under the 'TotalRojo' sign, and click on any of the images and it will take you to the full explanation of each guitar, with added photos.
I hope what you have experienced here will be helpful to you. If so, let me know. And, you can follow my site for future information, just click on the 'follow' button at the top of the home page.
Thanks for viewing!
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